Early 1960s Maple Syrup Industry Films – Paul Smith’s College Library

By Matthew M. Thomas

The archives of Paul Smith’s College has digitized and shared online a series of six films, originally shot in 16 mm color, that show various scenes of maple sugaring in the early 1960s.

When I contacted the archivists at Paul Smith’s to ask about the background on the films it was shared that very little was known. The films more or less appeared at the archives with no supporting information. It was not apparent who made the films, but in viewing, it was clear that the majority of the footage was made in New York state which suggested that possibly someone from the maple research program  at Cornell University, or possibly maple equipment manufacturer Bob Lamb out of Liverpool, NY had made the films.

Bob Lamb’s May 15, 1961 Notice to tubing vendors – Courtesy of University of Vermont Archives.

I strongly suspected the films were shot by Bob Lamb considering he never personally appeared in any of the footage and the heavy emphasis on documenting only Lamb’s Naturalflow tubing with no examples of the other competing tubing product at the time.

My suspicions were confirmed when after a little sleuthing and digging in my research files from the Fred Laing folders of the maple research archives at the University of Vermont Special Collection turned up a notice from May 15, 1961 that was sent by Bob Lamb to the vendors that were selling his Naturalflow plastic tubing.  In this notice Lamb writes:

A small group of us have been running 16 M.M. Colored movie cameras this spring over quite a wide spread area. We have tried to make the film a general “MAPLE FILM,” specializing in showing hundreds of miles of tubing and working right.

The film covers tubing, from taking tubing into the woods, tapping the trees, installing tubing, an (sic) disassembling, as well as washed and stored. The entire operation from start to finish. This portion is part of the Lloyd Sipple story. This part of the film is a wonderful way to show a prospect that has a great doubt as to what to do with tubing after he gets it. It will help others that want to improve their ways of using tubing.

None of the footage in the six films in the Paul Smith’s archives appears to be a single finished film that has been edited and prepared for distribution. Rather, it appears instead to be many minutes of raw footage, oftentimes showing the same general scene over and over. Also, as raw footage, some of the scenes appear to be underexposed and can be rather dark at times. it should also be pointed out that there is no audio with these digital films.

Announcement on page 11 of the November 1962 of the Maple Syrup Digest from Bob Lamb informing readers about the production and availability of a series of maple syrup films.

Subsequent research has located an advertisement placed by Bob Lamb in the November 1962 Maple Syrup Digest where he makes it known that he has filmed and prepared new films in 1962 in addition to his 1961 film and that these are available free, by request, for showing at maple meetings. He also notes the run time of the films, which are shorter than the Paul Smith’s footage, suggesting what he was offering were edited “finished” films and the Paul Smith’s films are the raw footage. Lamb also noted that none of these films had sound added at that time.

Based on the date and information in Lamb’s 1961 mailed out notice and 1962 Maple Syrup Digest ad, as well as the known date of the group photo at the Cooperstown meeting of the National Maple Syrup Council (1963), the footage in the films can be said to range from 1961-1963.   Other elements and details in the footage, such as the packaging featured at the Reynolds Sugar Bush sales room, are consistent with this date range.

The six films feature various scenes and locations, mostly in New York but also in Ohio and Wisconsin. The bulk of the footage was shot at the sugarbush and sugar house of Lloyd Sipple in Bainbridge, New York. As mentioned in the quote from Bob Lamb’s notice, the focus of the footage is presenting Lamb’s Natural Flow plastic tubing in use so there are many minutes devoted to tapping and installing the tubing, checking tubing lines, and demonstrating tubing removal, dismantling and cleaning.

Because this was in the era when tubing was still new and evolving technology, it was recommended at the time that tubing should not be left hanging in the sugarbush and instead should be removed and meticulously cleaned and stored at the end of the season before being reinstalled the following winter. Likewise, it was the belief and recommendation of Bob Lamb at the time that his tubing should be laid across the ground or surface of the snow and not strung taunt at waist or chest height.

A number of individuals notable in the history of the maple industry and maple research are recognizable in the footage. These include sugarmaker and editor of Maple Syrup Digest, Lloyd Sipple of Bainbridge, NY; Dr. C.O. Willits of the USDA Eastern Regional Research Laboratory in Philadelphia, PA; Dr. Fred Winch of Cornell University; and Dr. James Marvin of the University of Vermont. There are also specific recognizable sugarbushes that appear in the footage, some brief, and some for many minutes. These include the Sipple’s Pure Maple Products in Bainbridge, NY ;  Reynolds Sugar Bush in Aniwa, WI; Harold Tyler’s Maple Farm near Worchester, NY; Ray Norlin’s Central Evaporator Plant in Ogema, WI; Taylor Farm Sugar Camp in Stamford, NY; Keim’s Kamp Maple Products in West Salisbury, PA; and the Toque Rouge Sugar Camp in Quebec.

Below you will find links to the Paul Smith’s archive pages for all six of the films along with a few stills and comments noting some of scenes, people, locations, and highlights in each film. Click on the underlined title to be taken to the link to view each film.

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Title – Sipple Maple Production Cut 1 – Time: 20:27

Comments: Most of the film is repeated shots of a three person tapping crew installing Lamb tubing at Llyod Sipple’s sugarbush. Some scenes are at trees in the yard at his farm in front of the sugarhouse and others in the woods of the sugarbush.

The tapholes were being drilled using a King brand gasoline, backpack mounted power tapper followed by another man inserting an antimicrobial paraformaldehyde tablet into the tapholes before a third man inserted the plastic tap and attached tubing.   Additional shots of tagged tapholes from previous years showing the effects on tap hole closure from treatment with Chlorox bleach versus paraformaldehyde tablets.

Other scenes include end of season removal process for plastic tubing including washing in a metal tank and rinsing with a pressure hose.  Additional scenes are of gathering sap from roadside tanks by pumping into a tanker truck and a few shots of making maple candies in a candy kitchen.

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Title – Sipple Maple Production Cut 2 – Time: 49:29

Comments: Footage illustrating the process of installation of Lamb tubing in snow with the crew wearing snowshoes.  Long drop lines installed at the tap holes were connected to lateral lines laid on the surface of the snow. A few shots of flushing freshly drilled tapholes with bleach solution prior to inserting plastic tap.

Shots of tanker truck delivering a load of fresh sap to Lloyd Sipple’s sugarhouse. Shots inside Sipple sugarhouse with Lloyd running three evaporators simultaneously. Additional views of Sipple filling N.Y.S. (New York State) one gallon metal syrup cans.  There are short scenes of the Taylor Farm Sugar Camp in Stamford, New York, as well as a glimpse of the log cabin style sugarhouse in Burton, Ohio.

View of removal and cleaning of plastic tubing, followed by washing and coiling on reels for storage. On this removal day, Dr. C.O. Willits  is seen observing and checking condition of tubing.

A short bit of footage of George Keim’s sugarhouse in Pennsylvania followed by views of sap being delivered to a sugarhouse in the unique Pennsylvania “double barrel” wooden sap gathering tank. Views of the tank being pulled by a team of horses then by a tractor. Some footage of candy making and filling candy molds.

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Title – Sipple Maple Production Cut 3 – Time: 31:57

Comments: many of the same general scenes as appear in other films in this group such as tapping and installation of tubing, inspection, removal, washing and storage. Notable shots of using paraformaldehyde  pellet gun to insert pellet in taphole. Lloyd Sipple appears in footage working with installation crew.

Numerous views of the time consuming work of removal, washing, rinsing, and drying thousands of taps, drop lines, and fittings, and thousands of feet of  tubing. Lateral lines and main lines were all removed and cleaned by hand and with pressurized water.

Additional footage of draining and drying tubing by stretching over roof of farm buildings before coiling on special rigs and storing in large rolls. Also a few moments of shots of women making maple candy and Lloyd Sipple maple granulated sugar in pot before sifting and packing into small jars.

Some viewers may recognize the view of the tanker truck pumping out a roadside collection tank as the source image for the artwork on the USDA Maple Sirup Producers Manual in the 1960s and 1970s. The original scene as appears in the film is a reverse of the artwork on the cover of the old maple manual.

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Title – Sipple Maple Production Cut 4 – Time: 7:54

Comments: Dr. C.O. Willits appears to monitor steam heated finishing evaporator at Sipple’s sugarhouse with other visitors looking on.  Additional views of Lloyd Sipple standing alongside felt filters at the steam evaporators drawing off finished syrup.

Scenes of Dr. Fred Winch testing sugar levels in sap in the tank of a gathering truck using a hydrometers as well as an extended footage of Dr. Winch preparing sample dishes to measure bacterial growth in maple sap.

Short clip of attendees of 4th annual meeting of the National Maple Syrup Council assembled for group photograph in front of Fenimore Hall in Cooperstown, NY in 1963.

 

 

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Title – Maple Production Cut 1 – Time: 25:26

Comments: There are scenes of the inspection of Lamb Naturalflow plastic tubing, drop lines, lateral lines, and main lines running into sap collection tanks in the woods, including a short clip of Dr. James Marvin from the University of Vermont  There is short section of footage at Harold Tyler’s Maple Farm, a 7,000 operation near Worchester, New York. Other short footage includes the log sugar house in Burton, Ohio that is part of the Geauga County Maple Festival.

   The latter half of the film was shot at two sugarhouses in Wisconsin. There is about one minute of exterior and interior scenes show Ray Norlin’s brand new Central Evaporator Plant in Ogema, Wisconsin, which was built in 1962. Norlin’s was one of the first purpose built Central Evaporator Plants that made maple syrup almost exclusively from sap purchased from local sap gatherers rather than from sap gathered in a sugarbush owned or operated by the sugarmaker.

A substantial portion of this footage features the Reynolds Sugar Bush plant at Aniwa, Wisconsin during the boiling season.

There are scenes of sap being delivered and received by Juan Reynolds, both in large tanks drawn by a team of horses and in milk cans brought to the plant in the back seat of a car. Other scenes at the busy plant show an interior sales room with a enormous variety of syrup tins, bottles, as well as many shapes and designs of ceramic and plastic containers.

Other scenes show Adin Reynolds operating a syrup boiling tank as well as Lynn Reynolds describing one of the Reynolds’ large underground concrete syrup tanks located in their sugarbush.

 

 

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Title – Maple Production Cut 2  – Time: 32:43

Comments: Based on the style of architecture of the houses and cabins (notably flared eaves on the roof forms) the film was shot at a few sugarbushes and sugarhouses in Quebec including a visit to a sugarbush producing under the name of Toque Rouge (Red Cap) maple syrup.

Footage of Lamb tubing installations in Quebec at this time show it being widely adopted through the maple syrup world and Quebec sugarbushes were using the same layout and tubing design as in sugarbushes in the United States. One closeup of the text printed on the tubing reads Naturalflow – Montcalm, Quebec” showing the location where Lamb tubing for Quebec markets was being manufactured.

There are similar views of, installation, inspection of tubing lines that have already been hung and the trees tapped, as well as footage of breakdown and removal of the taps and plastic tubing using various designs for winding the tubing on reels or spools.  Two sugarhouses in the film show large oil fired evaporators, fairly sophisticated for the early 1960s.

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Special thanks to the folks at the Paul Smith’s College Joan Weill Adirondack Library Archives for taking the time and getting the funding necessary to convert these 16 mm films to digital format and make them available to the public to view on their library website.