Category: Vermont

Evaporator Company Histories: G.H. Grimm Manufacturing Co.

The G.H. Grimm Company was one of the largest and most influential maple sugar evaporator companies of the late 19th and  all of the 20th centuries. The company began with Gustav Henry Grimm who was born in Baden, Germany in 1850. He came to new world in 1864 with his parents, settling in Cleveland, Ohio. A few years later as a young man, around 1870 Grimm moved to Hudson, Ohio with his new wife.  Grimm came from a family of tin workers, with the 1870 and 1880 census for the Cleveland area showing a number of other Grimms who immigrated from Germany to Ohio also listed as tin workers.

Image of Gustav Henry Grimm from 1987 Rutland Historical Society Quarterly article by Robert F. Moore.

The business of G.H. Grimm & Co. was established for manufacturing the Champion Evaporator in Hudson, Ohio in 1881 with the Champion marketed from the beginning as an evaporator for the making of maple sugar, sorghum, cider, and fruit jellies.  In the first year the company produced less than a dozen evaporators. Gustav H. Grimm applied for his first patent in November of 1881 (US254476) for a raised flue evaporator with Horace M. Clark, with the patent formally registered in March of 1882.

Patent drawing from Grimm and Clark’s 1882 evaporator design (US254476).

Over the next few years Grimm continued to make design changes and improvements to his evaporator and as Grimm Company history tells it, the first “real Champion evaporator” was tested in 1883. As the company expanded, in 1883 G.H. Grimm took on W. C. Parsons of Akron, Ohio as a partner. Over the next few years Grimm continued to tweak his 1882 patent with patented (US296743) improvements to various features and accessories to the evaporator as well as a patent (US316893) for the process of folding the sheet metal to form the distinctive raised flues.

1885 Patent drawing from Grimm’s method of folding metal to form raised flues (US316893).

Through the 1880s the company continued to expand its sales and distribution reaching into New England, Pennsylvania, and New York. In October 1888 the company was formally incorporated in Ohio as the G. H. Grimm Manufacturing Co. with an authorized capital stock of $50,000. The first president was W.C. Parsons with G.H. Grimm listed as superintendent.

 

 

 

Advertisement from 1885 for the Champion Evaporator from G.H. Grimm and Co. out of Hudson, Ohio.

Interestingly, there was another, completely unrelated, Champion Evaporator Company that operated in Berkshire, Vermont and later Richford, Vermont about this same time in the 1880s. This company was relatively short lived with evaporators in production from 1882 to about 1887. The history of the Richford, Vermont Champion Evaporator Company will be covered in greater detail in a separate post in this series on evaporator company histories.

Recognizing the need to be more centrally located in the heart of the maple sugar producing territory, in June of 1890, G.H. Grimm secured a lease for land alongside the railroad in Rutland, Vermont and over that summer erected a 120 by 40-foot one-story building. Manufacturing of new evaporators began in the fall and by December 1890 advertising for the company prominently displayed their locations as Rutland, VT and Hudson, OH. By April 1891 the company reported that it had put out 500 evaporators in the state of Vermont.

Sanborn Fire Insurance Map from 1895 for Rutland, VT showing first location of G.H. Grimm building on northwest side of Pine Street.

With the construction of the Rutland factory, G.H Grimm also moved his family from Ohio to Vermont and built a large, elegant new house at 201 Grove Street in Rutland.  This historic home is now listed on the Vermont State Register of Historic Places.

1891 advertisement for Grimm’s Champion Evaporator showing Rutland, VT and Hudson, OH as the locations of their plants.

 

In the fall of 1892 the Grimm Company further expanded into Canada. On October 28, 1892 Le Prix Courant, a business newspaper in Montreal, Quebec, under the heading of “new companies”, announced the arrival of the “G.H. Grimme Manufacturing Company (Limited)” incorporated under the laws of the state of Ohio with Gustave H. Grimm of Montreal as general manager. Gustave H. Grimm’s younger cousin John H. Grimm, relocated to Montreal from Rutland, Vermont to run the Quebec branch of the company.

 

1893 advertisement listing Hudson, OH and Montreal, Quebec with an excellent engraving of the Champion Evaporator.

With facilities in Hudson, Ohio; Rutland, Vermont; and Montreal, Quebec the company had solidified their presence in the heart of the maple syrup producing world. The company was producing over 1,000 evaporators a year. In a 1894 tariff inquiry report to congress under the category of metal manufacturing companies, Grimm reported that in 1893 they produced 900 evaporators in the United States and 200 in Canada with an average price for a unit being $100 to $125.

Grimm’s move to Rutland signified a shift in his company focus towards New England and away from Ohio. A few years later the G.H. Grimm Manufacturing Co. formally separated itself from its Hudson, Ohio facilities. In addition, advertisements and publications for G.H. Grimm Manufacturing Co. no longer list Hudson, Ohio as one of its locations after 1893.

1904 advert for the Champion Evaporator Company of Hudson, Ohio.

Charles Bouton purchased the Hudson portion of the company in 1895, after which the Ohio manufacturing company under his ownership was called the Champion Evaporator Company or sometimes the Champion Evaporator Works. Presumably the Hudson “Works” were manufacturing the Grimm-style Champion Evaporator under license or contract for the G.H. Grimm Co., although that is not exactly clear.

The new Champion Evaporator Company in Hudson took a little time to get on its feet when in late 1895 and again in spring 1896 there were reports of the factory in Hudson closing. In August of 1896 it was formally announced that the Champion Evaporator Works in Hudson had been purchased by Bouton & Son. Bouton (sometimes misspelled as Bonton) was a hotel and livery owner in Hudson and had earlier acquired financial interest in the G.H. Grimm Company in 1886. Prior to his ownership of the Hudson Works, Charles Bouton’s association with G.H. Grimm was more than investor. In early 1895 he invented and patented (US546648) a sap pail and cover with the patent assigned to the G.H. Grimm Co. As owner of the independent Champion Evaporator Company, in 1900 Bouton patented his own evaporator design (US647798) in partnership with Clayton S. Bediant.

Bouton continued operation of the Champion Evaporator Company in Hudson until his death in October 1910. It is presumed the company continued under the leadership of his son Clarence Bouton, until his death in 1920. Following a stint in the Navy, Albert H. Schow acquired the company in the early 1920s and managed it until it closed in the early 1940s. As late as 1941, Schow was advertising to hire metal workers for the Hudson evaporator works. In 1942, Schow and the company were listed for unpaid taxes and later accounts in Hudson, OH newspapers suggest the company was forced to close operations in 1943 when supplies of sheet metal became difficult to obtain due to the war effort. In 1979, the city of Hudson rehabilitated the old Champion Evaporator Company factory space and opened it as a series of retail and studio shops, appropriately named “The Evaporator Works.”

Sanborn Map from 1900 showing later location of G.H. Grimm building across Pine Street from the earlier building.

Back to the G.H. Grimm story – business continued to stream in for the company in Rutland and in the summer of 1898 they began construction on a new three-story, 50 by 150-foot building with a spacious basement on Pine Street. Machinery was moved from the old location in the fall and the company was ready for business at its new location by the start of 1899.

Early 1900s Illustration of G.H. Grimm factory on Pine Street. Notice the building dimensions of 50 x 150 included on the drawing.

In 1900, the Grimm Company went through another reorganization when the Grimm cousins decided to split the Rutland and Montreal branches of the company into two independent companies. The Rutland operation became known as G.H. Grimm Company, sometimes just G.H. Grimm, with the word “manufacturing” dropped from the name. While the Montreal firm under John H. Grimm became Grimm Manufacturing Co., LTD., dropping the initials G.H. at the beginning of its name.

Catalog cover for The Grimm Mfg. Co. LTD out of Montreal.

John H. Grimm and his brothers Charles E. Grimm, Henry E. Grimm, and Wendell Grimm formally incorporated in Quebec in 1910. John H. Grimm and Charles E. Grimm continued to run the Montreal company for the next three decades until their deaths with John in 1941 and Charles in 1943. After their deaths, Grimm Manufacturing Co. LTD of Montreal was sold to Sylvan LeBrun and his Dominion Evaporator Company in 1953 to become Dominion and Grimm. A part of the LeBrun story was covered in the earlier posted history of the Waterloo Evaporator history and a later post will cover the history of the Dominion Evaporator Company and Dominion and Grimm, Inc. in this series on evaporator company histories.

Advertisement flyer from around 1901 for the improved Grimm Spout and Cover.

Although the first two decades of the G.H. Grimm Company witnessed many changes in organization and location, by the beginning of the new century things were largely settled from the standpoint of facilities and infrastructure. Gustave H. Grimm had found a permanent home for his family and company in Rutland with the plant on Pine Street and had narrowed his focus to just managing and leading the G.H. Grimm Company in Rutland. While still selling maple sugaring evaporators and equipment designed and patented by G.H. Grimm, the Montreal Grimm’s and the Hudson Champion Evaporator Company were no longer under Gustave H. Grimm’s control or his responsibility.

Reverse side of advertisement flyer from around 1901 showing Grimm Spout No. 1 and the special production Horseshoe Cover, patented by Abbot Augustus Low (US668313).

As G.H. Grimm worked to grow the Rutland company he was fortunate to be chosen by Abbot Augustus Low to be the evaporator and equipment supplier for Low’s massive Horse Shoe Forestry Company maple sugaring operation in the Adirondacks of New York. Low purchased at least 19 large sized evaporators and taps and pails to gather sap from as many as 50,000 trees. Grimm took advantage of the notoriety of Low’s sugarbush as the largest in the world and emphasized in their advertising that Low was using Grimm sap spouts. As noted in an earlier blog post, Grimm and Low also partnered even more directly when the Grimm company put A.A. Low’s patent (US668313) design for a sap pail cover into production. The Horseshoe Cover as it was known, was primarily produced for use by Low in his Adirondacks sugarbush, but Grimm also advertised its availability for purchase by any interested customers.

Examples of Pure Vermont Maple Syrup packed by the G.H. Grimm Company out of Rutland, VT.

It should be noted that in addition to manufacturing and selling maple sugaring equipment, for a period of time in the 1890s and early 20th century, the Grimm company in Rutland also bought maple sugar and maple syrup from producers in New England and New York and packaged it under the Grimm label. For example, in 1898 the Grimm company reported that by June it had shipped 10 tons of maple sugar and 6000 gallons of syrup which was about one third of the volume they had moved at the same time the year before.

 

 

One of the sheets of the patent drawing from July 19, 1904 showing Grimm’s sap spout no. 1 and his design for a sap pail cover (US765478). December 1904 patent drawing for Grimm sap spout designs for spouts no. 2, 3, 4, and 5 and sap pail cover (US778031).

The early 1900s saw G.H. Grimm expand his portfolio of sugaring equipment designs and patents (US729330, US765478, US778031) with a series of sap pail covers and sap spouts that were assigned numbers 1 through 5. The company continued to make improvements on their evaporators as well with three additional patents awarded for improvements to designs for sap preheaters and sap regulators (US884272, US962830, US1159213), with the final patent being awarded in 1915, posthumously following Grimm’s death in 1914.

Gustav H. Grimm died in Rutland on December 24, 1914 at the age of 64 from general paralysis. For a number of years following the death of G.H. Grimm, the company operated under the name of the G.H. Grimm Estate with his daughter Nella Grimm taking over management of company at age 36. After Grimm’s death the company continued to provide evaporators and equipment to the maple industry although at times it was forced to protect their interests in G.H. Grimm’s patent designs that made the company’s products popular. For example, see the 1918 case challenging the use of Grimm designs by three former Grimm employees that left the company to form the Vermont Evaporator Company.

Grimm’s evaporator patent drawing from 1908 with updated features (US884272).

Nella Grimm married John Crary Fox in 1923 in New York City. At time of her marriage Nella was described as executive head of the company but was living in Philadelphia and New York. Following his marriage to Nella Grimm, John C. Fox joined her in managing the company until his unexpected death from a heart attack in 1932.

The next 20 years are largely unremarkable for the company as it continued to maintain its market share as one of the five main evaporator manufacturers in the US and Canada. In 1951 Nella Grimm Fox decided to retire from management of the company and sold G.H. Grimm to Robert F. Moore of Rutland and Louis Veale of Montpelier. A few years later, Veale became ill and died in 1958, leaving the company in the hands of Robert F. Moore and his family with each of Moore’s sons working for the company before following separate career paths outside of the company.

Drawing for Grimm’s 1910 patent for a sap preheater (US962830).

Many of the details of the story of the Grimm Company after the sale of the company in 1951 have been told in a nice article by Robert F. Moore that appeared in 1987 in the Rutland Historical Society Quarterly. Here are some highlights of the next 40 or so years.

In 1964 The G.H. Grimm Company buys the Lightning Evaporator Company. (See the history of the Lightning Company in another post in this series.) In 1984, the Moore family sells G.H. Grimm to a group of Rutland businessmen known as the Grimm group. In 1985 the Lamb Naturalflow maple sap tubing company out of St. Bernhards Bay, New York became a subsidiary partner of the G.H. Grimm Company. And finally, in 1989 the Leader Evaporator Company of St. Albans, Vermont, purchased the G.H. Grimm Company and Lamb Naturalflow to become the largest maple equipment company in the world. Leader continued to manufacture the Grimm evaporators for a number of years before new designs and changing technology and health and safety requirements related to the use of lead solder led to their discontinuation. Leader operated the G.H. Grimm plant in Rutland for another 15 years before deciding to moving the majority of their operations to St. Albans in 2005; however, they still use the Pine Street facility in Rutland for a portion of their manufacturing.

Evaporator Company Histories: Vermont Farm Machine Company – Williams Improved Evaporator

June 1866 advertisement from the Hartford Courant promoting sale of Cory’s Sugar Evaporators by the Hartford Sorghum Machine Co.

The Vermont Farm Machine Company began life in Hartford, Connecticut as the Hartford Sorghum Machine Company where under license they manufactured the Cory’s Sugar Evaporator, sometimes spelled Corey.

Patented by Christopher Cory (US33238) in September 1861, this metal pan featured a bottom formed into crimped ridges, an early version of shallow flues, that increases the surface and heating area of the sap, leading to more rapid boiling. These evaporator pans came in lengths ranging from 6 feet to 15 feet and were placed on a permanent brick arch.

The Hartford Sorghum Machine Company was formally incorporated in May 1866 under the leadership of James B. Williams of Glastonbury, CT. As President, Williams came to the company not as a metal worker or sugar maker but as a successful businessman and maker of soaps. Williams was also an active investor in a variety of manufacturing businesses in the Glastonbury area.

Portrait of James B. Williams, one the founders and first president of the Hartford Sorghum Machine Co.

Initially marketed as an evaporator for making sugar from sorghum, by the end of 1868 the Hartford Sorghum Machine Company was also advertising the Cory Patent Evaporator for boiling maple sap and making maple sugar. In 1868, they also were promoting the use and sale of the Guild Sap Regulator, patented by J.H. Guild in 1867.

Patent drawing of J.H. Guild’s water cut-off, sold as a regulator for sap levels in evaporators by the Hartford Sorghum Machine Co.

In July 1868, it was announced that the Hartford Sorghum Machine Company was setting up a Branch Office and Manufactory in Bellows Falls, Vermont. With J.B. Williams as president and F.G. Butler of Bellows Falls as secretary, the company would begin building a manufacturing plant for production of evaporators for maple sugar makers. The company hoped to have produced and sold 1000 of the evaporators by November of that year. The Cory’s evaporator was proved to be popular and maple sugarmakers that adopted the Cory’s Evaporator reported doubling their production over traditional flat pans.

James B. Williams and the company were not afraid to adopt the ideas of other evaporators and continued to work to improve their design. In early 1869, the company reported that its evaporator combined the features of Corey’s, Cook’s, and Harris’ patent evaporators, all of which they had licenses to manufacture. By June 1869, James B. Williams had obtained a patent on his own evaporator design (US 91890) along with a patent on a machine (US91889) specifically designed for forming the crimped metal corrugations featured in his evaporator design.

In 1871, a group of men led by James B. Williams and Francis G. Butler of Bellows Falls, purchased the Bellows Falls interests of the Hartford Sorghum Machine Company and began doing business as the Vermont Farm Machine Company. Also in March 1871, F.G. Butler obtained a patent on his own evaporator design (US112539) that featured a series of dampers in the fire box of the arch that permitted greater control of heat on the finishing pan, in this case, located at the rear of the evaporator. Although Butler was the patentee, this patent was assigned to himself and to James B. Williams. Butler had another patent associated with evaporator design in 1871 (US116803) but it does not appear to have been assigned to the company or put into use in their evaporators.

Later that same year, 1871, they began referring to their evaporator for boiling map sap as simply the “Improved Evaporator.” On February 15, 1873 the Vermont Farm Machine Co. of Bellows Falls was formally incorporated in the state of Vermont for the manufacture of mowing machines, horse rakes, maple sugar evaporators and other agricultural implements with a capital stock of $25,000 with F.G. Butler as president and J.B. Williams as a member of the board of directors. J.B. Williams continued his successful soap business in Connecticut which lasted into the 1950s.

Early 1870s advertisement for the “Improved Sugar Evaporator” offered by The Vermont Farm Machine Co. of Bellows Falls.

As the “farm machine company” name implies, the company was beginning to diversify its manufacturing line beyond evaporators to include cream separators and other farm implements and in 1877 brought on Nathan G. Williams to take over and re-organize the Bellows Falls operations. There is no known relation between Nathan G Williams and J.B. Williams. Prior to joining the firm in Bellows Falls, Nathan G. William, who was originally from Pomfret, Connecticut, had been in the mercantile business in Missouri, Iowa, and Chicago, Illinois since 1873. Through the 1880s, the company continued to expand its sales to the maple industry and began to offer a portable iron arch to go under the regularly featured Improved Evaporator.

Portrait of Nathan G. Williams.

In November 1890, Lorin R. Tabor of Westford, Vermont applied for two patents for improvements to sap evaporators. Tabor was awarded patents in 1891 (US457097) and 1892 (US471229) which were both assigned to the Vermont Farm Machine Co. Most notable of his patents was a design where one could reverse the sap flow in the evaporator pan to combat the build-up of niter or what was at that time called malic acid or malate of lime.

1891 patent drawing for L.R. Tabor’s idea for a process of evaporating syrup that offers alternating draw off valves to permit the reversal of the flow of sap through the evaporator partitions.

It was in the fall of 1890 that the Vermont Farm Machine Co. began marketing their new Williams Bellows Falls Evaporator, combining features of the Tabor patents along with the earlier Williams, Cory, Cook, and Butler patents.  This evaporator was a single contiguous pan, so there was no need for siphons to connect separately. It is interesting to note that drawings of the Williams Bellows Falls Evaporator, from as early as 1890, display a covered evaporator pan and the use of a steam hood, an innovation that would not become popular or widely adopted in the industry for another 50 years.

 

Advertisement from the Vermont Watchman in 1891 showing the newly introduced Williams Bellows Falls Evaporator with a full length steam hood.

The Vermont Farm Machine Co. became fully engaged with the maple industry in the 1890s offering a full lineup of maple sugaring equipment ranging from evaporators and pans to sap spouts, pails, gathering and storage tanks, to sugar molds and syrup cans catalogs with an eye-catching pink cover. The Vermont Farm Machine Co. advertisements were also memorable for having high quality detailed drawings with cut-away profiles showing the interior and exterior of their evaporators and sugar houses.

Early 1900s example of the distinctive pink cover common to many of the Vermont Farm Machine Co. catalogs for evaporators and sugaring supplies at this time.

Famous sugarmaker, George H. Soule even lent his name and endorsement to the Williams Evaporator in print in July 1897, when as a prominent farmer and sugarmaker in Franklin County, his use of the evaporator earned him the award of first premium for syrup at the Vermont Sugarmakers meeting earlier that year. Soule further aided the Vermont Farm Machine Co. in improving their evaporator design when his first evaporator patent (US635876) was assigned to the company in 1899. A few years later, Soule would be patenting another evaporator and himself becoming a successful businessman and manufacturer of evaporators and sugaring equipment. A history of the Soule company will appear in a later blog post.

1897 advertisement from the St. Johnsbury Caledonia featuring a testimonial from future evaporator inventor and manufacturer George H. Soule or Fairfield, Vermont.

While evaporators were an important component of their business, the overwhelming focus of production for the company in the late 19th and early 20th centuries was making dairy equipment, most notably the Cooley Creamers. With his arrival in 1877, Nathan G. Williams initially served as the company treasurer, but moved into greater leadership roles as manager and then president. Williams was popular and well-respected in Windham County and throughout Vermont, so much so that he was elected to serve two terms as the Judge Advocate General for the state of Vermont, first in 1904 and again in 1906.

Early 1900s real photo postcard of the extensive facilities of the Vermont Farm Machine Co.

Continued success through the 1890s and early 20th century resulted in expansion of their production facilities in Bellows Falls. By 1907 it was reported that the company had over 720 employees compared to the twelve workers in 1877, and by 1910 operations covered over three and a half acres with multiple four and five-story brick buildings alongside the railroad on “the island” in the Connecticut River.

With the onset of the first World War, the federal government redirected supplies of steel and manufacturing parts to support the war effort. With that, manufacturing and sales of maple sugaring equipment and other farm machinery slowed in 1916 and 1917.  Also during World War I, the Vermont Farm Machine Company was contracted to manufacture shrapnel and high explosive shells for the Russian and United States governments. Complications from cancellations and delays in getting paid by the government for these contracts severely hurt the company and it never really recovered financially.

Catalog cover for 1920-1921 indicating the recent inclusion of the Monarch Evaporator with the Williams Bellows Falls Evaporator in the maple sugaring offerings of the Vermont Farm Machine Company. Note that the word Company has been replaced with Corporation, which was indicative of the restructuring that the company was going through during its period in receivership.

In 1919 the Vermont Farm Machine Co. purchased the Monarch line of evaporators and maple sugaring tools from True and Blanchard in Newport, Vermont. The Monarch production facilities were moved from their home in Newport to Bellows Falls and the additional designs and brands expanded the Vermont Farm Machine Co. catalog of offerings to maple producers. For more information on the True & Blanchard story, see an earlier blog post.

Following the end of the war, the company found it much more difficult to obtain materials and skilled labor than before. Creditors became concerned with the company’s request for additional loans and the ability of the company to pay its existing debts. As a result, in May of 1920 a group of creditors took the company into receivership and took control of its affairs. In July 1920, Nathan G. Williams resigned his position as president, treasurer and manager of the Vermont Farm Machine Co. after leading the company for 40 years, although for a short time he was still engaged as one of two court appointed receivers.  Disagreements and questionable management decisions by the appointed receivers left what remained of the company in shambles. Production slowed, sales agents left in droves, and by the beginning of 1921 production at the factory had ceased. In 1925, Williams moved from Bellows Falls to Hartford, CT where he resided until his death at age 87 in 1931.

1952 photo of fire in Bellows Falls that destroyed the former Vermont Farm Machine Co. factory buildings.

The closing of the factory was the end to the Vermont Farm Machine Company’s manufacturing of maple sugaring evaporators and equipment and there is no indication that their designs, patents, and brands for maple sugaring equipment were sold or passed on to any other maple equipment companies. The company was never reorganized, and the company’s property and factory were sold to a series of different owners over the following years.  A massive fire on November 14, 1952 destroyed the former Vermont Farm Machine Company buildings which at the time were being used by a plastics company, a milk company and a poultry company.

Note: special thanks to Hale Mattoon for sharing his knowledge and research collections related to patent history and the Vermont Farm Machine Co.

Evaporator Company Histories: True & Blanchard – Monarch Evaporator

The beginnings of the True & Blanchard Company date back to 1844 when William W. True, at the young age of 22 opened a tin shop in Newport, Vermont. In time the small shop took on a wider range of business and services. With the addition of E.C. Blanchard in 1886 and the purchase of the stock and storefront of another existing hardware merchant in Newport, True & Blanchard Co. became a full-service hardware store.  In 1894 the firm added another partner in the arrival of J.R. Akin.

As a hardware concern, True & Blanchard carried and sold a variety of maple sugaring tools and equipment and as early as 1890 were advertising as agents for the sale of the Bellows Falls patent evaporator.

1891 advertisement from the North Troy Palladium newspaper showing True & Blanchard as sales agents for other evaporators including the Bellows Falls Pattern Evaporator

In 1893 they began to manufacture their own evaporator and arch under the label Monarch Evaporator designed by W.W. True. The Monarch name was adopted as their brand name for maple sugaring equipment.

1897 advertisement from the North Troy Palladium.

Under the Monarch name they also designed and sold their own hauling tank, storage tank, sap pails and pail covers, and carried the Eureka sap spout. In later years they expanded their evaporator line beyond the Monarch Evaporator to include the Imperial Evaporator and the Royal boiling rig.

Page from a True & Blanchard sale pamphlet ca. 1915, note the Imperial Evaporator, Royal Boiling Rig and Sugaring Off Outfit and the Monarch style Sugaring Off Outfit.

Although E.C. Blanchard left the business in 1906, the company kept “Blanchard” in the official company name. The True & Blanchard company continued to expand over the years, building new and larger facilities in Newport, both for maple sugaring equipment and other company ventures.  In 1909 demand for Monarch sugaring tools had grown to such a degree that the company needed more room for production of sugaring equipment and acquired an existing two-story building alongside the Canadian Pacific railroad in Newport. The building was referred to as the Monarch Sugar Tools Factory. Other changes in the company included selling-off the jewelry sales portion of the company and erecting a new brick fire-proof garage in 1913.

Early 1900s True & Blanchard Co. catalog for maple sugarmakers’ supplies.

W.W. True patented (US1096328 / CA156779) his own evaporator design in 1914 which featured a tapered flue pan that tilted on a hinge at the mid-point when the flue pan met the front pan. This design became known as their Imperial Evaporator.

W.W. True 1914 patent for hinged flue pan and evaporator, US1096328.

In August 1914 the leadership of True & Blanchard Co. formally incorporated the Monarch Evaporator Company in the state of Vermont as an independent subsidiary of the True & Blanchard Co. with W.W. True as president and J.R. Akin as vice president.

The True & Blanchard Company was doing so well in the hardware business through the teens that they chose to focus their efforts on the hardware and retail side of things and divest itself of its ancillary businesses like the maple sugaring supplies. As a result, in the spring of 1919 W.W. True and J.R. Akin sold the Monarch Evaporator Company to the Vermont Farm Machine Company of Bellows Falls, VT.

With this sale, the production equipment for the manufacture of the Monarch Evaporator, as well as the other maple sugaring supplies were moved to Bellows Falls. Everett Hunt, True & Blanchard’s production manager for the Monarch sugaring tools in Newport also moved with the production line to Bellows Falls.

Page from 1920 Vermont Farm Machine Company catalog describing the Monarch Evaporator in their product line.

The Vermont Farm Machine Company continued to manufacture and offer the Monarch Evaporator during the remainder of its years of operation before the business failed and ceased operation in 1926. The Monarch name and line of evaporators died with the closing of the doors at the Vermont Farm Machine Company. The history of the Vermont Farm Machine Company will be covered in a future post.

Evaporator Company Histories: Small Brothers – Lightning Evaporator Company

By Matthew M. Thomas

Revised – March 2024

The story of the Lightning Evaporator is a history of a company that started in Québec, before expanding into the U.S. to become two separate companies. The Lightning Evaporator’s unique feature of raised flues began with the invention and patent (CA12270) by David Henry Ingalls of Dunham, Québec in 1881.

Patent drawing for David H. Ingalls Lightning Evaporator 1881 patent (C12270).

Even before he patented the design for the Lightning, Ingalls was awarded an earlier patent in 1878 (CA9528) for an evaporator with slightly raised flues, more like corrugations in the bottom of the pan. His 1881 design, which carried the title of “Lightning” evaporator was known as the first raised flue evaporator and was specifically invented for boiling maple sap and making maple syrup and maple sugar. It is not clear that Ingalls ever manufactured his invention for sale to sugar makers. What we do know is that he sold the Lightning Evaporator’s patent rights to the Small Brothers of Dunham, Québec.

The Small Brothers were originally Reid Paige Small and George S.  Small , both born in Dunham, Quebec in 1865 and 1861, respectively. The actual date that the Small Brothers began to the manufacture the Lightning Evaporator is not known with certainty. One source says they began production in 1889 while another says 1890. For example, labels on Small Brothers Lightning Evaporators made in the 1980s include the phrase, “famous since 1890.” Around 1893, George S. Small sold his piece of the company to his brother Stephen “Steve” J. Small, and Steve and Reid Small carried the company forward.

The Small family’s Maplewood Farm Sugarhouse.

George S. Small in turn created a maple confectionary company called the Canada Maple Exchange, first operating in Dunham, Québec out of the Small family farm and sugarbush known as Maplewood Farm, before later moving to Montréal.  G.S. Small sold his interest in the Canada Maple Exchange in 1910, but continued working for the company before going on his own with Smalls, LTD, in 1918.  G.S. Small stayed in the maple products business until around 1927.

Small Brothers’ factory in the old Seely Hotel in Dunham, image from cover of Small Brothers 1896 catalog.

In 1893 the Small Brothers moved their evaporator production into the old Seeley Hotel, a fine three-story brick building on the main street of Dunham, Québec dating to 1865. Also known locally in Dunham as the Relais de la Diligence, the old hotel building now houses a microbrewery and restaurant and other spaces for a variety of shops and services.

The Small Brothers quickly established themselves as a viable competitor in the fast-growing world of maple syrup evaporator manufacture and sales. The Small Brothers also added their own ideas to the design and manufacture of maple syrup evaporators, including a patented (C60447) float system to maintain proper sap levels in their evaporator. Reid joined in the fun of designing and patenting (C92054) his own sap spout in 1905. Business was so good that in 1906 they opened a second production facility less than 20 miles away but across the border in Richford, Vermont.

Advertisement for the Lightning Evaporator from the Small Brothers Manufacturing Company out of Richford, Vermont that appeared in the Burlington Daily News on January 14, 1919.
.

Seven years later, in 1913, Reid P. Small and Stephen J. Small sold their Richford, VT operation of Small Brothers in Richford to Clarence. E. Whitcomb of Dunham, Quebec and Robert McElroy, an experienced tinsmith and plumber from Knowlton, Québec. Clarence E. Whitcomb happened to be related to the Small brothers as the uncle of Stephen J. Small’s wife Edith Augusta Whitcomb Small. In addition, Clarence E. Whitcomb and Robert McElroy were brothers-in-law, with Clarence E. Whitcomb married to Jane McElroy.

From that point forward, there were two separate, but connected Small Brothers companies that manufactured and sold the Lightning Evaporator, one in Dunham, Québec still under the control of R.P. and J.S. Small , and one in Richford, Vermont under the control of Whitcomb and McElroy. The Richford based company, despite not being owned by the actual Small Brothers, continued to use the Small Brothers Manufacturing Company name in their sales and marketing of the Lightning Evaporator.

 

In late 1926 Reid P. Small died of pneumonia and two years later his brother Stephen J. Small passed away as well. Soon after, in 1928 the Dunham, Québec Small Brothers Company was sold to Oscar Selby, a local general store owner from Dunham. The Selby family embraced their role as the new owners of the evaporator company and honored those that started it before them by preserving the name of of Small Brothers, Inc.

Drawing for C.E. Whitcomb’s sap spout patented (1154679) in the US in 1915 and in Canada in 1916.

It would appear from that period forward, with new ownership in Dunham, and with no further family ties to connect the companies straddling the border, the Richford, Vermont company ceased to use the name Small Brothers and began to exclusively refer to themselves as the Lightning Evaporator Company. The Lightning Evaporator Company manufactured and sold more than just evaporators. The company manufactured tanks and finishing pans as well and offered a full-range of maple sugaring supplies including their own patented spout. Like other equipment suppliers, Clarence Whitcomb invented an “air tight” spout that he patented in 1915.

Image of Whitcomb sap spout from Lightning Evaporator Company catalog, Richford, Vermont, date unknown.

In 1921 Clarence Whitcomb bought Robert McElroy’s interest in the the company, and Whitcomb’s his son-in-law G. Curtis Moynan became his business partner. Moynan, a long-time employee of the company had married Clarence E. Whitcomb’s daughter Fannie Elizabeth Whitcomb. In 1938, Clarence Whitcomb sold his share in the company to his son Carl Whitcomb, who then took his place as co-owner with G. Curtis Moynan. Clarence Whitcomb passed away in 1945.

Small Brothers MFG. Co. buildings in Richford, Vermont, circa 1920.

G. Curtis Moynan stepped away from the company 1953, selling his share to Carl Whitcomb, who became the sole owner. In 1964 Carl Whitcomb  decided to sell their operations to the G.H. Grimm Company of Rutland, Vermont. With this purchase, Grimm continued to manufacture and sell the Lightning Evaporator but moved the Richford production line to Rutland, which included bringing production manager Harlan Mayhew from Richford, VT to Rutland to continue overseeing the production of the Lightning Evaporator. The Grimm Company was sold to the Leader Evaporator Company in 1989. Sadly, the Lightning Evaporator design with its unique raised flues is no longer manufactured by the Leader Company.


Lightning Evaporators logo used in 1980s by Small Brothers in Dunham, QE and Small Brothers USA after division of Small Brothers and Lightning Evaporator Company.

The Dunham branch of Small Brothers Manufacturing Company continued under the ownership of the Selby family, first Oscar, who passed away in 1961, then his son Rowland Selby who passed away in 1985, and lastly by his son Steve Selby. Small Brothers re-established a branch in the United States opening a facility in Swanton, Vermont in 1984 under the name Small Brothers USA. In 1995 it was announced that Small Brothers of Dunham (and Small Brothers USA) had been sold and combined with Waterloo Evaporators of Waterloo, Québec, becoming Waterloo/Small. A few years later in 2001, Waterloo/Small was itself purchased by the St. Ludger du Beauce, Québec firm Lapierre to become Lapierre-Waterloo-Small. With the consolidation with Lapierre, the Lightning Evaporator name and design was eliminated from their production line.

The Grimm – Horse Shoe Forestry Company Connection

A somewhat unique partnership between two giants in the maple industry occurred at the turn of the last century when the G.H. Grimm Company produced a specially designed sap pail cover for the Horse Shoe Forestry Company. The Horse Shoe Forestry Company was a new endeavour of Brooklyn millionaire Abbot Augustus Low. Low had purchases tens of thousands of acres of forest around Horse Shoe Lake in the Adirondacks with the intent of developing a large-scale modern and efficient maple syrup operation. Low also happened to be an experienced inventor with dozens of patents to his name, who, when faced with a problem or an opportunity, tried to make an improvement or come up with an entirely new design.  In the case of maple sugaring, the lowly sap pail cover did not escape Low’s attention.

Baldwin image of sap pails with both red and yellow covers in use. Photo courtesy of the Adirondack Experience.

As one of the leading equipment manufacturers of the time, G. H. Grimm was the company chosen by A.A. Low and the Horse Shoe Forestry Company for purchase of many new evaporators, sap pails, spouts, and sap storage tanks. Numerous newspaper accounts from the late 1890s and early 1900s describe with awe the sheer size of the equipment orders placed with G.H. Grimm by the Horse Shoe Forestry Company. By the height of their operations, the Horse Shoe Company had built three large sugarhouses, factories really, to enclose as many as 15 of the very largest evaporators the Grimm Company made at the time.

Excerpt from an undated G.H. Grimm & Co. pamphlet promoting the “Horseshoe Cover” alongside the Grimm Spout No. 1. Collections of author.

Low and the Horse Shoe Company were such good customers for G.H. Grimm, the Grimm Company used their name as a selling point in their advertising. Noting in a 1907 ad to sell their sap spouts, that the Horse Shoe Company, touted as the world’s largest sugar maker, had purchased 50,000 of the Grimm spouts. No other sugarbush was even close to that large in scale and that number of spout begs the question were there also that many Horse Shoe-Grimm sap pail covers in use at Horse Shoe as well?

Although produced primarily for the the Horse Shoe Company, the Horse Shoe-Grimm sap pail cover was not for the Horse Shoe Company’s exclusive use. Grimm made the cover available for anyone to purchase and use. An undated G.H. Grimm promotional pamphlet informs readers that for twenty-five cents they will send you a a sample of a hookless No. 1 Grimm sap spout and Horse Shoe sap pail cover.

Baldwin image highlighting red sap pail cover. Photo courtesy of the Adirondack Experience.

A series of photographs taken by George A. Baldwin for the Horse Shoe Forestry Company in 1900 or 1901 includes examples of Low’s Horse Shoe – Grimm sap pail cover in action. One particular set of these images was hand colorized by Baldwin and depicts both the red and yellow sap pail covers in use in the Horse Shoe sugarbush.

 

 

 

Image of A.A. Low’s 1901 patent design for the Horse Shoe Forestry Company – G.H. Grimm sap pail cover.

A.A. Low applied for a patent on his sap cover invention on June 6, 1900, before being awarded patent number 668,313 on February 19, 1901. The cover itself was made

from two sheets of metal molded such that they formed a raised shape surrounded by a flat rim. The core in the center of the two raised sides was supposed to serve as an insulating air-pocket to help keep sap in the pail cool. The raised center also served to position the cover in the pail with the wide rim extending over the sides of the pail to keep debris and moisture from entering. It was necessary to use a hookless spout like the Grimm Spout No. 1 that would fit into the hole on the collection pail.

Detail of the logo embossed into the metal of the cover with the upturned horseshoe for the Horse Shoe Forestry Company along with the name G.H. Grimm & Co., Rutland, VT.

As a strong self-promoter and regular use of advertising and trademarks, the Horse Shoe – Grimm cover did not escape the hand of A.A. Low. Every Horse Shoe cover was embossed on both sides with the Horse Shoe Forestry Company name and logo as well as the G.H. Grimm and Co. name and location of Rutland, VT. Interestingly, the embossing also notes patent applied for, suggesting that the Grimm Company began producing the covers sometime in the second half of the year 1900.

Side view of the two colors and profile shape of the Horse Shoe -Grimm sap pail cover. This particular example is in the collections of the Adirondack Experience.

Ever thinking of improving efficiency in his sugarbush, Low had his sap pail covers painted red on one side and yellow on the other. The idea was that on each sap gathering run, the covers would be turned over after the pail was emptied. The two colors allowed the men gathering sap to see from a distance which pails had been collected and which had not. The G.H. Grimm promotional pamphlet noted that each cover is painted on both sides to prevent rusting, although it does not note the two color scheme.

The photos on the left from the collections of the Adirondack Experience are examples of the bright red and yellow colors used on each side of the Horse Shoe – Grimm sap pail covers. Note the hanging hole near the rim. This was not originally part of the A.A. Low design and was likely added at a later date by another maple syrup maker.

 

For those interested in the history of A.A. Low’s Horse Shoe Forestry Company maple syrup operation, check back in for additional posts on other aspects of the story including new, never before seen site maps and photos from the field. Eventually this research will be compiled and shared in the publication of my second book. For the time being, I am deep in the throes of field and archival research documenting and detailing the exact locations of Low’s maple syrup operations at Horse Shoe and recounting the broader history of use and development of Low’s estate. 

And should anyone know the whereabouts of one of these Grimm-Horse Shoe Forestry Company sap pail covers that might be for sale, I would very much like to hear from you!

Maple King – My New Book is Ready!

I’m very excited to announce that a book I have been researching and writing for many years is finally finished and available for purchase from Amazon.com. The book is titled Maple King: The Making of a Maple Syrup Empire and traces the history of George C. Cary and his Cary Maple Sugar Company from its humble beginnings, through an amazing period of growth and industry domination, and on to its eventual collapse. The story also retells how the Cary Company absorbed the smaller Maple Grove Candies Company in the 1920s only to evolve and later split back into two companies in the 1950s. The Cary Company experienced a difficult future, while the Maple Grove  Company continued to evolve into today’s Maple Grove Farms, proving to be a strong and lasting company and brand.

The book follows the the story of George Cary and the Cary Company across 186 pages in seven chapters with over 70 photo, postcard, and map illustrations. The extensive research that went into telling the Cary story is documented in hundreds of endnote references to help future historians and satisfy the curiosity of those looking for more information. One-part company history, one-part biography, one-part maple syrup history, and one -part Vermont and St. Johnsbury history, the story has a little bit of everything for a wide range of readers.

Here is the description of the book from the back cover:

Like many North American industries in the late nineteenth and early twentieth centuries, the business of making maple sugar and syrup went through a period of maturation and modernization. Much of this change and new business model was influenced and controlled by one man and the company he created in St. Johnsbury, Vermont. George C. Cary and the Cary Maple Sugar Company grew in size and influence such that it controlled as much as 80 percent of the bulk maple sugar market, bestowing on Cary the title of Maple King and St. Johnsbury as the Maple Capital of the World. This book recounts the rise of the Cary Company and takes a closer look at who Cary was and the maple sugar and maple syrup empire that he created. As encompassing as the Cary Empire was, it overreached its limits and came tumbling to the ground with the stunning bankruptcy and death of its leader in 1931. However, Cary’s legacy did not die with him, and as told here, St. Johnsbury continued to have a significant place and role in the ever-evolving maple sugar and syrup industry.

This book is available for purchase from Amazon.com for $19.95. Get your copy today!

The Gooseneck Metal Pipeline: Wisconsin’s First Tubing System?

This article originally appeared in a 2004 edition of the Wisconsin Maple News.

Plastic tubing and vacuum pumping continue to grow in popularity in Wisconsin sugarbushes with a few more miles added every year.  But long before the invention of plastic tubing in the late 1950s, early twentieth century Yankee farmers wanting to reduce the labor of gathering sap invented a metal gravity-fed pipeline system that carried sap directly from the tree to the sugarhouse.  This metal pipeline system consisted of three sizes of tubing, each constructed from long narrow sheets of English tin folded and crimped at the top and slightly tapered at the end to be inserted tightly into another piece of tubing.  The system also included spiles made from conical sheets of tin with a metal tube soldered to the bottom like a drop line.  The spile was either inserted directly into openings on the top of pipeline or into connecting pieces that fit into the pipeline.  This connection from the spile to the tubing was made by a shorter, tapered piece of tubing with a curve at the narrow end, similar in appearance to the neck of a goose.  In fact, it was this piece that gave this system its common name of “gooseneck system”.  The weight of the rigid metal pipeline was supported by heavy gauge wire strung through the woods, with a hook at one end of each piece of tubing to hang the tubing on the support wires.

The gooseneck system in use in a Vermont sugarbush circa 1930. Source: Vermont Maple Sugar and Syrup, Bulletin 38.

The gooseneck system was patented in 1916 near the village of Mayfield, New York along the southern margins of Adirondack State Park by William H. Brower, Jr.  Brower, who was described by his grandson as a mechanic and tinkerer, developed the system with his neighbor and syrup maker, Edward L. Lent.  Today, the workshop where it was invented still stands on land owned by the Lent family and is noted by a roadside historic marker.  According to Lent family history, Brower and Lent later sold the patent to one of the larger Vermont maple syrup equipment makers.  Amazingly, through four generations of syrup making, the Lent family has never stopped using the gooseneck system.  At one time, the Lent family’s mountainside sugarbush was using as many as 2500 taps on the system and boiling on a 3 foot by 16 foot wood fired evaporator. In recent year the family has reduced their tapping to around 300 to 400 taps and downsized to a 2 foot by 10 foot evaporator.  According to the Lent family, the metal pipeline will occasionally freeze during cold spells, but thaws out quickly on south and east facing hillside of the their sugarbush.  At the end of the season, the network of support wire is left strung through the sugarbush but the tubing is taken down.  The pipeline sections are washed and boiled in the evaporator in the last sap of the year then set upright to dry, coating them with a thin layer of sugary sap that prevents rust from developing in the off season.

The late Edward Lent, grandson of Edward L. Lent, tapping trees for gooseneck system in Lent family sugarbush in March 2002.

The gooseneck system was sporadically used during the 1920s and 1930s in the more hilly and mountainous sugarbushes of northeastern United States.  Until recently, this technology was not known to have made it as far west as Wisconsin.  However, in 2003, cultural resource management staff of the USDA Forest Service in Wisconsin discovered the long abandoned remains of a maple sugaring operation in the hills of southwestern Ashland County.  The remains of this former sugarhouse and storage building included over one thousand, four-foot long sections of the tubing system, as well as the gooseneck connecting pieces, coils of suspension wire and other debris.  Today the site appears as a series of building foundations in an overgrown clearing at the base of a maple covered ridge, a perfect location of the gravity fed pipeline system.

A fallen over stack of thousands of sections of metal pipeline at the remains of an abandoned sugarbush on the Chequamegon-Nicolet National Forest, southern Ashland County, Wisconsin.

Based on the age of the other artifacts at the site, including three sizes of metal syrup tins, the use of this sugarbush roughly dates to between 1915 and 1930.  The U.S. Forest Service acquired the land in 1934, shortly after it had been logged and most of the large mature maple trees removed.  As the only known example of the use of the gooseneck system in Wisconsin, the Forest Service has recognized its historical importance and is protecting the site as part of planned forest management activities. In addition, research into the history of the site and use of the pipeline continues.

Matthew Thomas. “The Gooseneck Metal Pipeline: Wisconsin’s First Tubing System?” Wisconsin Maple News, 2004, volume 20, number 1, page 12.

 

Maple Sugaring in Film – Early 20th Century Examples

One of the most interesting ways to study the history of maple sugaring is to watch it in action in vintage films. There are a number of films available to watch online and others available in libraries and archives in the maple sugaring region.

Although the black and white films depicting sugaring activities, both in the sugarbush and in the sugarhouse were generally staged or “directed,” taking away a certain degree of spontaneity  and authenticity, they still provide a useful glimpse of the methods, technology, and landscapes in use at the time.  Most of these films include scenes of men and boys gathering sap from pails on trees, boiling in kettles in the open air and in evaporators in sugarhouses, as well as finishing and bottling. Many films also illustrate sugar on snow parties and enjoying maple syrup on pancakes.

What follows is a listing and links to a handful of early 20th century maple sugaring films, mostly from the 1920s and the silent film era.

Huntley Archives

The Huntley Film Archives includes a 9:37 minute black and white silent film titled Film 371 dating to 1920.

Huntley Archives maple sugaring film.

 

Prelinger Archives

The metadata from the Youtube post claims that this 14 minute silent film from around 1925 titled “Maple Sugar” was from the  Library of Congress’ Prelinger Archives; however, I have not been able to find this film in the Prelinger’s online listings, so I cannot confirm that is the source.  It appears from this same youtube info that this film was produced by the Mogull Brothers.

Pelinger Archives maple sugaring film.

 

British Pathé Archive

British Pathé, an online newsreel archive includes a short 2:29 minute clip depicting scenes from sugarbush titled Maple Syrup Harvest (ca 1920-1929).

British Pathé film on maple sugaring.

 

Library and Archives of Canada

The Library and Archives of Canada has made available an 8:14 minute color film from 1941 titled “Maple Sugar Time”.

Library and Archives of Canada maple sugaring film from 1941.

 

Northeast Historic Film

Another film I am especially familiar with is a black and white silent film shot on silver nitrate stock in the sugarbush, sugarhouse, and factory of George Cary in 1927. The film is archived at Northeast Historic Film in Bucksport, Maine and was donated for stabilization and preservation as part of the Philippe Beaudry Collection.  The film is extremely deteriorated in some sections but overall is clear enough with windows of very clean images, to see what was being documented and displayed. This film is not available online in its entirety and there are severe restrictions on its use, but there is a 4:45 minute sample clip of the film on the Northeast Historic Film website and many still photos taken the same day as filming have been published over the years. Copies of the film for public viewing have been donated to the St. Johnsbury Athenaeum, the archives at the Fairbanks Museum and Planetarium in St. Johnsbury, the Vermont Historical Society archives, and the Special Collections at the Bailey Howe Library at the University of Vermont.

Through my ongoing research on George Cary and the Cary Maple Sugar Company, I have found this film and its history especially interesting. As a result I have dug a little deeper into the story of how and where this film was made.

Here are a number of stills from the Cary film followed by an excerpt about the  film from my recently completed book on George Cary titled,  Maple King: The Rise and Fall of a Maple Syrup Empire, which will be available for purchase in spring 2018.

     

    

    

    

 

Excerpt from Chapter Four of Maple King: The Rise and Fall of a Maple Syrup Empire –

Movie Making 

Wishing to display both the evolution of sap gathering and maple sugar making as well as the modern process employed by the Cary Maple Sugar Company, George Cary arranged for a silent moving picture to be made in 1927. The film included outdoor scenes from the sugarbush and sugarhouses at Cary’s Highland Farm, along with action shots of processing and packing syrup and sugar in the Cary Company plant in St. Johnsbury. Today, a copy of the film, which was originally shot on 35 mm nitrate stock, has been archived in the Philippe Beaudry Collection at Northeast Historic Film, a repository in Bucksport, Maine.[i]

The silent moving picture, along with an extensive collection of still photographs of the same sugarbush and sugarhouse scenes as featured in the film, were shot over several days by well-known photographers Harry and Alice Richardson of Newport, Vermont. The Richardson’s were widely regarded for their many outdoor and studio photographs of the Northeast Kingdom in Vermont, including a number of colorful novelty postcards. It was announced as early as 1926 that the Richardson’s would be making a moving picture for the Cary Maple Sugar Company.[ii]

Scenes in the sugarbush focused on three romanticized periods in the history of maple sugaring; Native American sugaring, nineteenth century Euro-American/Euro-Canadian sugaring, and early twentieth century Euro-American/Euro-Canadian sugaring. For the telling of the Native American story, Cary hired a full-blooded Penobscot Indian named John Lewey from Old Town, Maine. Mr. Lewey was accompanied by his son Roy Lewey. Posing in the snow in a full-feathered Plains Indian-style headdress, buckskins, and polished leather dress shoes, Lewey is shown tapping a few maple trees, gathering sap with wood pails from wood troughs, and boiling sap in a large iron kettle suspended from a tripod in front of a newly constructed log cabin. Sap was gathered from about one hundred split log wood troughs fed by hand carved flat wood taps.[iii]

The nineteenth century methods of sugaring featured a Yankee farmer played by Albert Leland, himself a sugarmaker from Barton, Vermont. Leland was dressed for the part, complete with wide brimmed straw hat, a thick full-length beard, and high boots. Equipped with a shoulder yoke and two wooden gathering pails, Leland was shown hustling from tree to tree collecting sap from wood collecting pails set on the ground and transporting it to a gathering tank pulled by oxen through the snow.[iv] A young Richard Franklin, son of Earl Franklin, a Cary employee, was shown leading a pair of steers with a goad stick, while in another scene, Mr. Cary himself appears driving a different pair of oxen along a road in the sugarbush.

Twentieth century sugaring was depicted both with the collection of sap in covered galvanized metal pails hung from the trees along with the cutting-edge Brower Sap Piping System. In one scene a man is shown installing the Gooseneck section of the Brower pipeline in a taphole in the tree. Later he is shown connecting sections of the pipeline along their wire supports, while in another he is walking along and checking the metal pipeline for leaks.

There are also numerous scenes of Cary’s Highland Farm sugarhouses in action with steam billowing from the cupola, men feeding the boiling arches and drawing off syrup. Other men are seen moving barrels of syrup, along with gathering and unloading tanks of fresh sap pulled on sleds by teams of Cary’s prized oxen.

Besides the footage of the sap gathering and syrup making process in the sugarbush and sugarhouses, the filmmakers also shot footage inside Cary’s St. Johnsbury plant. Such shots included a worker filling wooden boxes lined with waxed paper on a conveyor line with thick hot maple sugar from an overhead vat as well as a room full of hundreds of such boxes of sugar in a warehouse cooling. In contrast to the dirt and soot of the scenes from the sugarbush and sugarhouses, the shots from the plant interior feature employees clad in all white smocks and hats working with processing and automated packing equipment in a sterile-like white painted and polished interior. Shipping boxes labelled “Highland Pure Maple” are shown being nailed together and one scene a worker displays a can of “Highland Pure Maple Syrup”.

One-part marketing tool and one part educational materials, the film was likely shown in theaters as a short before feature films began. A few years after the shooting of the film, a reporter from the Caledonian Record who had been on hand to document the movie making told of his delight at seeing the film while in a movie house in Seattle, Washington. The reporter was even more shocked to see a few seconds of himself on the film where they had captured close-up images of him drinking fresh sap from a metal collection pail behind a large tree.

 

Notes        

[i] The Cary silent film was donated as 2,600 feet on four reels to Northeast Historic Film in 1997 by Philippe Beaudry of Longueuil, Quebec for safe and secure archiving. The reels included footage of the Vermont flood of 1927 and is archived under the title “Cary Maple Sugar Company –outtakes” in the Philippe Beaudry Collection at Northeast Historic Film. The film has been converted to VHS and DVD masters for safe handling and reproduction. Unfortunately, restrictions on reproducing still images from the film coupled with the often poor quality of the images on the deteriorating film prevent the display many of the various scenes from the film, in particular scenes from the interior of the Cary plant and activity at the Stanton (now Jones) and Waterman (now Newell) sugarhouses (see Chapter Five). However, many of the still photographs made by the Richardson’s at the time of filming the moving picture display the same scenes in better quality. Copies of the film in DVD format are maintained at the Vermont Historical Society, UVM Bailey Howe Library, the Fairbanks Museum and Planetarium Archives and the St. Johnsbury Athenaeum for educational purposes.

[ii] Florence A. Kendall, “Moving Pictures of Maple Sugar Making,” The Vermonter, Vol. 31, No. 9 (1926).

[iii] Lois Goodwin Greer, “America’s Maple Sugar King: George C. Cary,” The Vermonter Vol. 34, No. 1: 3-8 (1929); “Real Romance in VT. Maple Sugar Making : Three Epochs in Its Development Shown in Cary Camps” Unknown Newspaper, April 7, 1927. News clipping found in photocopy version of Cary Family Album in the George C. Cary Papers, Fairbanks Museum Archives (St. Johnsbury, VT).

[iv] “Real Romance in VT. Maple Sugar Making: Three Epochs in Its Development Shown in Cary Camps” Unknown Newspaper, April 7, 1927. News clipping found in photocopy version of Cary Family Album in the George C. Cary Papers, Fairbanks Museum Archives (St. Johnsbury, VT).

First Federal Government Report on Maple Sugar – C.T. Alvord – 1863

In searching for detailed descriptions of maple sugaring methods and equipment from specific periods of time in our past, one of the most interesting publications comes from a piece by C.T. Alvord titled The Manufacture of Maple Sugar. Alvord’s report appeared in the first Report of the Commissioner of Agriculture for 1862 which was published in 1863 by the Government Printing Office in Washington, D.C. This was the first official agricultural related report of the newly formed United States Department of Agriculture, which was organized by law in 1862.

C.T. Alvord was Calvin Thales Alvord (1821-1894) a lawyer, progressive farmer, and sugarmaker who lived his whole life in Wilmington, Vermont. Alvord was a regular contributor to the farming and agricultural journals of his time such as the Country Gentleman, American Cultivator and Rural New Yorker, providing insights and opinions on everything from growing grass seed, to raising lambs and prized short horns, and of course maple sugaring. In fact much of what he wrote for the Report of the Commissioner of Agriculture for 1862 was previously published by him in volume 15, number 19 of the Country Gentleman in 1860 under the title “Sugar Making in the Olden Time.”

What is especially interesting about Alvord’s 1863 report is that he starts off with a description of what a typical sugaring operation was like about 25 years earlier, circa 1835, before bringing the reader up to date on what was the state of the art around 1860.  Alvord’s description of sugaring in the early 1800s emphasized the use of multiple iron kettles for long nights of boiling,  V-cuts and U-shaped wooden slat taps transitioning to tubular wooden spiles in drilled holes, and rough split log collection troughs transitioning to wooden pails on the ground or hung on spikes. The sugaring camp featured crude shacks in the woods for storage and shelter for the people when boiling but not for actually protecting the kettles or sap. Of course the product of those times was exclusively maple sugar.

Related to that, Alvord’s report is useful in showing how much maple syrup, or maple molasses as they sometimes called it, was being made by the early 1860s. It shows that the shift away from sugar production was well underway prior to the Civil War. In fact Alvord notes “…many farmers are now making ‘maple sirup’ to sell, instead of maple sugar. At present prices it is thought to be more profitable to make sirup than sugar.” It is interesting that he put the words “maple sirup” in quotation marks, when using that word choice instead of molasses as if it was a new word for the sugarmaker’s vocabulary. Alvord goes on to say that in recent years the maple sugarmakers in his area of Vermont have “to some extent” been making maple syrup instead of maple sugar and putting it up in wooden kegs and metal cans holding from one to four gallons.

Alvord’s 1860s description is important in that it shows how early much of the technology of the late 19th century was in use. With the exception of the flat pans on brick arches being replaced by evaporators with baffles and drop or raised flues as well as the shift to cast iron spiles and sheet metal collection pails, very little improvement was seen in the technology for the next 40 or so years. Even the sugarhouse described by Alvord was little changed in layout and form by the turn of the century.

Alvord even describes a kind of pipeline of grooved wooden slats laid end to end to direct sap from a gathering point higher in the sugarbush down to the sugarhouse. Recognizing the drawbacks of the open wooden pipeline for debris and snow and rain to affect the sap, Alvord notes that there were even examples of tubular tin “leading spouts” as he called them which was a “great improvement on the wooden spout. It can be used as well in stormy as in pleasant weather. It is made in the form of a tube or a pipe, in lengths of eight feet. The size of the tube generally made is one-half inch, and costs thirty-seven cents per rod; one end of these spouts is made a little larger than the other, so that the ends will fit tight in putting them up.” This description of a metal pipeline notably predates the invention and use of the better known Brower Gooseneck metal pipeline by a good 50 years.

A PDF of the entire report can be viewed and downloaded from the link above with the Alvord chapter found on pages 394 to 405.

 

 

New Book – Meanings of Maple: An Ethnography of Sugaring

In August 2017 an important and interesting new book by the title Meanings of Maple: An Ethnography of Sugaring was released for purchase by the University of Arkansas Press. Written by Professor Michael A. Lange of Burlington, Vermont’s Champlain College, this book takes a sweeping look at the many ways maple is made meaningful in people’s lives. When using the term maple, the author is referring to the broader world of maple sugaring or all things that go into and come out of the making of maple syrup in a modern context.

As an anthropologist, Lange’s ethnographic approach is based on many years of speaking with, observing, and interacting with a broad cross section of the maple producing world.  His research and analysis is written from the perspective of Vermont as the center of the maple universe, some might say for obvious reasons, and the book is as much an exploration of how maple has meaning or is made meaningful to Vermont and Vermonters as it is about the meanings of maple in general.

This is an incredibly thoughtful book, in the truest sense of the word. This book is full of thought and ideas and shows that Lange has taken the time to really think about how and what makes maple meaningful to people both in and out of the maple producing environment. It is a book that will force any reader to think a little deeper and a little differently about some aspect of maple than they probably had in the past. It is one of those gems that forces one to admit that they hadn’t really thought about something that way before and to be glad that you were brought to see the maple world a little differently.

It is not a details book that is heavy with facts and figures or case studies and, at times, is somewhat lacking in a broader geographic and historical context especially regarding the modern role of Quebec in consideration of some of the categories of meaning. But that really doesn’t matter and frankly it would be great to see someone tackle a similar project from the point of view and grounding of the Quebecois traditions and meanings. This is not to say that the book is lacking in accuracy, far from it, rather it is to emphasize and applaud that its focus is more philosophical and its strength is in its narrative.

I strongly encourage anyone with an interest in the maple world, regardless of the connection to Vermont, but especially if they are connected to Vermont to pick up this book. It is not a book that you will necessarily “learn” something new from but it is a book that will even strengthen maple’s meaning that much more and help you better appreciate and understand what you think you already knew.

The book can be purchased from the University of Arkansas Press in paperback for $27.95 or hardbound for $69.95.